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High-Voltage Harness Test Fixture Module

Product Introduction

The High-Voltage Test Fixture Module is designed for EV charging guns/sockets, PDU units, and HV cable assemblies, integrating: 
1.  8kV AC/10kV DC withstand voltage 
2.  Multi-functional testing (electrical + airtightness) 
3.  Industry-leading precision (10μΩ 4-wire measurement)

Key Features

Parameter Specification
Max Voltage 8kV AC / 10kV DC
Insulation >100GΩ @5kV
Low-Res Test 10μΩ (4-wire method)
Leak Rate <10Pa/min (IP67 grade)
Safety Dual interlock (mechanical + electrical)


Product Application

  • EV Battery HV Cable Testing
  • Charging Gun/Socket Validation (GB/T 20234)
  • PDU Functional Testing
  • Aerospace High-Voltage Harnesses Testing
Data Download
Technical Parameter

Intelligent Testing Functions 

Feature

Capability

Auto LED Indicators

Visual pass/fail status

Pneumatic Locking

Secures harness during HV tests

2/4-Wire Probes

Low-resistance Kelvin measurement

Signal Light Decoding

Validates communication protocols

Solenoid Valve Check

Verifies actuator functionality

Locking Mechanism

Confirms proper connector engagement

Integrated Leak Test

≤10Pa/min (100mL chamber)


 Performance Specifications  

Parameter

Specification

Max Voltage

8kV AC / 10kV DC

Insulation

>100GΩ @5kV

Low-Res Test

10μΩ (4-wire method)

Leak Rate

<10Pa/min (IP67 grade)

Safety

Dual interlock (mechanical + electrical)