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DP5000X-D (Low Voltage Distributed Type)

Product Introduction

The DP5000 series wire/cable harness test system is widely adopted for FPC (flexible printed circuit) testing in consumer electronics and electric vehicles, as well as conventional automotive harness validation. Its distributed architecture is suitable for distributed testing of cable harnesses in industries such as aerospace, rail transit, and marine. Integrated with:
1. Hybrid two/four-wire testing
2. Ultra-fast OS (Open-Short) testing
3. Precision OS testing
4. Continuity testing
5. High-current continuity testing
6. DCR testing
7. LCR testing
8. Insulation resistance testing
9. AC/DC hipot testing
10. ESD Tube testing
11. Maximum test points: DP5000(1024 test points) / DP5000S(512 test points)



Key Features

1. Powerful testing capabilities for various testing requirements  
2. Hybrid four-wire testing method maximizes test point utilization efficiency  
3. Distributed architecture supports expansion beyond 20,000 points  
4. Card-based module design for easy expansion  
5. Continuity resistance testing with a minimum resolution of 10μΩ  
6. Programmable low-voltage power supply:0~10V/1A  
7. Programmable high-voltage power supply:10V~1500V DC / 1000V AC  
8. ESD Tube testing with 1mA constant current excitation (test range: 0~80V)  
9. Flexible point configuration: Any point can be assigned as excitation or sampling  
10. LCR testing function with a frequency range of 50Hz~50kHz  

Software and Interface

1. User management: Three-tier permission system (administrator/programmer/operator)  
2. Project management: Categorized management for up to 500 configuration items   
3. Network point self-learning: Automatically identifies connection relationships between points  
4. Test segment partitioning: Supports both auto-learned and manual segmentation  
5. Graphical editing: Configure points directly on connector diagrams  
6. Test parameter configuration: Customizable settings for OS testing, insulation testing, etc. 
7. System self-diagnostics: Facilitates fault diagnosis  
8. Multimeter function: Available for any port  
9. High-speed point location with voice announcement   
10. Relay lifespan statistics  
11. PTC/NTC temperature conversion  
12. 16-bit I/O port input/output control  
13. Report printing & editing: Supports PDF and WORD formats  
14. Database integration & MES connectivity  

Product Application

  • Aerospace (spacecraft and satellites)
  • Aviation (aircraft)
  • Rail Transportation (rail transit systems)
Data Download
Technical Parameter

Specification Category

Details

Model

DP5000X-D

Measurement Method

Internal 4-wire + External 4-wire

Maximum Test Points

20480(Max)

AC Output Voltage

10V~1000V AC

DC Output Voltage

10V~1500V DC

High Voltage Output Accuracy

±3%

High Voltage Measurement Accuracy

±3%

High Voltage Measurement Time

0.1s~60s (excluding user delay)

Low Voltage Measurement Time

0.1s~60s (excluding user delay)

OS Measurement Cycle

500μs (1024 points, excluding user delay)

Test Items and Range

O/S, Intermittence O/S,
Quick Intermittence Open Circuit

2kΩ~100kΩ

Internal 4-wire continuity resistance

0.1Ω~1MΩ

External 4-wire Continuity Resistance

Test range

1μΩ~100Ω

Test current

≤1A

AC Hipot Leakage Current

0.01mA~10mA

DC Hipot Leakage Current

1μA~5mA

DC Hipot InsulationResistance

1MΩ~5GΩ

DC Resistance

Measurement Range

100mΩ~1

Level Signal

0V~4V

Current Signal

2mA

LCR

Capacitance Measurement Range

10pF~100mF

Resistance Measurement Range

100mΩ~20MΩ

Inductance Measurement Range

10nH~100H

Frequency Signal

50Hz/60Hz/100Hz/120Hz/1kHz/10kHz

Range Mode

AUTO/HOLD

Level Signal

0.1V/0.3V/1V

ESD Tube

Test Range

0V~80V

Test Signal

1mA/80V

Single-Side Test

Available

Short/Open Circuit Endpoint Identification

Available

Advanced Features

Programmable Continuous Test / Auto-Point Location / Auto Diagnostics

Test Scan Modes

Auto / Manual / External Trigger

Measurement Signal

Low Voltage Measurement Signal

Storage Memory

Supports up to 500 Test Configuration Files

OS Test Voltage

5V

Control Panel

System / Quick / Edit / Function Button Groups

Indicators

Pass/Fail (LED Optional)  / On-Screen Display / Voice Broadcast