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DP8000 (High Voltage Vertical Type)

Product Introduction

The DP8000 series high-voltage wire harness testers are available in 3kV and 5kV models, with horizontal or vertical configurations. Designed for:  
1. High-voltage wire harness/connector testing  
2. Automotive mainboard testing (NEV FPC testing)  
3. PDU control box validation  
4. AC/DC charging gun/socket testing  

Key Features

1. Precision 4-wire measurement with temperature compensation and foolproof 4-wire fixture contact verification  
2. Continuity resistance measurement with a minimum resolution of 10μΩ   
3. Hipot test up to 25V~5000V AC/25V~6000V DC  
4. Card-based module design for free expansion of points 
5. LCR test frequency range (50Hz~100kHz)  
6. Quick-connect interfaces between fixtures and instrument  
7. Programmable low-voltage power supply (24V/2A)  
8. PDU one-stop testing  
9. Insulation resistance testing (up to 10GΩ)  

Software and Interface

1. Automated functions:  Continuity point self-learning, and High-voltage point auto-capture  
2. Barcode printing/scanning  
3. MES integration & local database support  
4. Multimeter function for point-to-point verification  
5. System self-check & point locating with customizable point naming(Alias Naming)  
6. PDF report generation & printing
7. Customizable I/O interfaces  
8. Safety light curtain (horizontal type) for electric shock protection  

Product Application

  • EV High-voltage wire harness validation
  • HV connector performance testing
  • Automotive mainboard verification
  • PDU (Power Distribution Unit) integrated testing
  • AC/DC charging gun/socket testing
  • Rail transit cable system verification
  • Military-grade cable certification
  • Military & nuclear cable testing
Data Download
Technical Parameter

TechnicalSpecifications

 

Low voltage test indicators

Short /open circuit test

Test voltage

DC 0V~24V

Test current

50mA~2A programmable step 10mA

OS test

0.5Ω~10Ω(±2%)

10Ω~1kΩ(±2%)

Programmable step 0.001Ω

High current continuity test

Test range

10μΩ~1000.00mΩ(±1%)

Test method

4-terminal test

Test time

Hold time :0s~60s,programmable step 100ms

Component resistance test

Test range

0.1Ω~20MΩ(≤100kΩ,±1%;>100kΩ,5%)

Test method

4-terminal test

LCR test (optional)

Inductance

10nH~100H(±2%)

Capacitance

100pF~100mF(±2%)

ESD test (optional)

Diode

forward voltage: 24V max;reverse voltage: 1000V max

Zenor diode

forward voltage: 24V max; reverse voltage: 1000V max

LED

forward conduction voltage: 24V max

Air tightness test (optional)

Positive pressure leak detection

pressure range 0~100kPa,leak pressure test accuracy 0.2%,leak resolution 1Pa

Positive and negative pressure leak detection

pressure range -80kPa~100kPa,leak pressure test accuracy 0.2%,leak resolution 1Pa

Relay/electromagnetic lock test (optional)

Contact resistance/insulation test

(omitted)

Switching function test

On-off test

 

8000 wire harness tester (withstand voltage test indicators)

High voltage breakdown test

DC

AC(50Hz/60Hz)

3kV card(8000 type)

25V~3kV,step 10V

25V~3kV,step 10V

5kV card(8000 type)

25V~6kV,step 10V

25V~5kV ,step 10V

Threshold/short-circuit (leakage) current

0.01mA~5mA, step 10μA

0.01mA~10mA

Rise time

0s~65s, step 0.1s

0s~65s, step 0.1s

Hold time

0s~65s, step 0.1s

0s~65s, step 0.1s

Fall time

0s

0s~65s, step 0.2s

 

Insulation test indicators

Test voltage

DC 10V~1000V

Step voltage

10V

Test current

max.2mA

 

Insulation test range

500kΩ~50MΩ(±2%)

50MΩ~500MΩ(±5%)

500MΩ~1GΩ(±10%)