DP5000/DP5000S (Low-Voltage Type)

Product Introduction

The DP5000 series wire/cable harness test system is widely adopted for FPC (flexible printed circuit) testing in consumer electronics and electric vehicles, as well as conventional automotive harness validation. Its distributed architecture is suitable for distributed testing of cable harnesses in industries such as aerospace, rail transit, and marine. Integrated with:
1. Hybrid two/four-wire testing
2. Ultra-fast OS (Open-Short) testing
3. Precision OS testing
4. Continuity testing
5. High-current continuity testing
6. DCR testing
7. LCR testing
8. Insulation resistance testing
9. AC/DC hipot testing
10. ESD Tube testing
11. Maximum test points: DP5000(1024 test points) / DP5000S(512 test points)

Key Features

1. Powerful testing capabilities for various testing requirements
2. Hybrid four-wire testing method maximizes test point utilization efficiency
3. Distributed architecture supports expansion beyond 20,000 points
4. Card-based module design for easy expansion
5. Continuity resistance testing with a minimum resolution of 10μΩ
6. Programmable low-voltage power supply：0~10V/1A
7. Programmable high-voltage power supply：10 V~1500V DC / 1000V AC
8. ESD Tube testing with 1mA constant current excitation (test range: 0~80 V)
9. Flexible point configuration: Any point can be assigned as excitation or sampling
10. LCR testing function with a frequency range of 50Hz~50kHz

Software and Interface

1. User management: Three-tier permission system (administrator/programmer/operator)
2. Project management: Categorized management for up to 500 configuration items
3. Network point self-learning: Automatically identifies connection relationships between points
4. Test segment partitioning: Supports both auto-learned and manual segmentation
5. Graphical editing: Configure points directly on connector diagrams
6. Test parameter configuration: Customizable settings for OS testing, insulation testing, etc.
7. System self-diagnostics: Facilitates fault diagnosis
8. Multimeter function: Available for any port
9. High-speed point location with voice announcement
10. Relay lifespan statistics
11. PTC/NTC temperature conversion
12. 16-bit I/O port input/output control
13. Report printing & editing: Supports PDF and WORD formats
14. Database integration & MES connectivity

Product Application

New energy vehicles (NEV) wire harness testing、Flexible printed circuit (FPC) testing for power batteries
Standard wiring-harness and cable testing for conventional vehicles
FPC testing for smartphones and other portable devices
Distributed harness testing for spacecraft and satellite systems
Aircraft distributed wiring harness testing
Distributed harness testing for trains and rail infrastructure

Data Download

Technical Parameter

Specification Category				Details
Model				DP5000		DP5000S
Measurement Method				Internal 4-wire + External 4-wire
Maximum Test Points				1024		512
AC Output Voltage				10V~1000V AC
DC Output Voltage				10V~1500V DC
High Voltage Output Accuracy				±3%
High Voltage Measurement Accuracy				±3%
High Voltage Measurement Time				0.1s~60s (excluding user delay)
Low Voltage Measurement Time				0.1s~60s (excluding user delay)
OS Measurement Cycle				500μs (1024 points, excluding user delay)
Test Items and Range	O/S, Intermittence O/S, Quick Intermittence Open Circuit			2kΩ~100kΩ
	Internal 4-wire Continuity Resistance			0.1Ω~1MΩ
	External 4-wire Continuity Resistance	Test range		10μΩ~300kΩ
		Test current		≤1A
	AC Hipot Leakage Current			0.01mA~10mA
	DC Hipot Leakage Current			1μA~5mA
	DC Hipot Insulation Resistance			1MΩ~5GΩ
	DC Resistance	Measurement Range		0.1Ω~1MΩ
		Level Signal		0V~4V
		Current Signal		≤2mA
	LCR	Capacitance Measurement Range		10pF~100μF
		Resistance Measurement Range		100mΩ~20MΩ
		Inductance Measurement Range		10nH~100H
		Frequency Signal		50Hz/60Hz/100Hz/120Hz/1kHz/10kHz/50kHz
		Range Mode		AUTO/HOLD
		Level Signal		0.1V/0.3V/1V
	ESD Tube testing	Test Range		0V~80V
		Test Signal		1mA
	Single-Side Test			Available
	Short/Open Circuit Endpoint Identification			Available
Advanced Features		Programmable Continuous Test / Auto-Point Location / Auto Diagnostics
Test Scan Modes		Auto / Manual / External Trigger
Measurement Signal		Low Voltage Measurement Signal
Storage Memory		Supports up to 500 Test Configuration Files
OS Test Voltage		5V
Control Panel		System / Quick / Edit / Function Button Groups
Indicators		Pass/Fail (LED optional) / On-Screen Display / Voice Broadcast
Dimensions (mm)			483 (W) × 265 (H) × 510 (D)		483 (W) × 183 (H) × 510 (D)
Maximum Weight (kg)			22		17